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Balanset-1A: Advanced Compact Balancer & Vibration Analyzer
Professional Dynamic Balancing Solution
Balanset-1A constitutes an groundbreaking solution for dynamic balancing of rotors in their own bearings, developed by Estonian company Vibromera OU. The device offers professional equipment balancing at 1,751, which is substantially less expensive than traditional vibration analyzers while preserving exceptional measurement accuracy. The system enables on-site balancing directly at the equipment's working position without necessitating disassembly, which is vital for preventing production downtime.
About the Manufacturer
Vibromera OU is an Estonian company concentrating in the development and manufacturing of equipment for technical diagnostics of industrial equipment. The company is registered in Estonia (registration number 14317077) and has branches in Portugal.
Contact Information:
Official website: https://vibromera.eu/shop/2/
Technical Specifications
Measuring Parameters
Balanset-1A ensures precise measurements using a dual-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The working frequency range is 5-550 Hz with optional extension to 1000 Hz. The system supports rotational speed measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.
Operating Principle
The device uses phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two mono-directional accelerometers measure mechanical vibrations proportional to acceleration, while a laser tachometer generates impulse signals for computing RPM and phase angle. Digital signal processing includes FFT analysis for frequency analysis and specialized algorithms for automatic calculation of corrective masses.
Full Kit Contents
The standard Balanset-1A delivery includes:
Measurement unit with USB interface - main module with built-in preamplifiers, integrators, and ADC
2 vibration sensors (accelerometers) with 4m cables (optionally 10m)
Optical sensor (laser tachometer) with 50-500mm measuring distance
Magnetic stand for sensor mounting
Electronic scales for accurate measurement of corrective masses
Software for Windows 7-11 (32/64-bit)
Plastic transport case
Complete set of cables and documentation
Performance Capabilities
Vibrometer Mode
Balanset-1A operates as a comprehensive vibration analyzer with features for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, calculating amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system provides display of time signals and spectral analysis for equipment condition diagnostics.
Balancing Mode
The device supports one-plane (static) and two-plane (dynamic) balancing with automatic calculation of correction masses and their installation angles. The unique influence coefficient saving function permits considerable acceleration of subsequent balancing of same-type equipment. A dedicated grinding wheel balancing mode uses the three-correction-weight method.
Software
The user-friendly program interface offers step-by-step guidance through the balancing process, making the device accessible to personnel without specialized training. Key functions include:
Automatic tolerance calculation per ISO 1940
Polar diagrams for imbalance visualization
Result archiving with report generation capability
Metric and imperial system support
Multilingual interface (English, German, French, Polish, Russian)
Usage Domains and Equipment Types
Industrial Equipment
Balanset-1A is efficiently used for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In production facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.
Agricultural Machinery
The device represents exceptional value for agriculture, where reliable operation during season is vital. Balanset-1A is used for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The ability to balance on-site without equipment disassembly permits eliminating costly downtime during peak harvest periods.
Specialized Equipment
The device is effectively used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The speed frequency range from 250 to 90,000 RPM covers essentially all types of industrial equipment.
Benefits Over Similar Products
Economic Effectiveness
At a price of 1,751, Balanset-1A delivers the functionality of devices costing 10,000-25,000. The investment recovers costs after preventing just 2-3 bearing failures. Cost reduction on third-party balancing specialist services amounts to thousands of euros annually.
Ease of Use
Unlike sophisticated vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software enables professional balancing by personnel without specific vibration diagnostics training.
Mobility and Autonomy
The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This allows balancing in outdoor conditions, at distant sites, and in inaccessible locations without additional power supply.
Universal Application
One device is adequate for balancing the widest spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for single and dual-plane balancing covers all common tasks.
Real Application Results
Drone Propeller Balancing
A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the outstanding accuracy of the device even on small rotors.
Shopping Center Ventilation Systems
Engineers effectively balanced radial fans, achieving lower energy consumption, eliminated excessive noise, and increased equipment lifespan. Energy savings offset the device cost within several months.
Agricultural Equipment
Farmers note that Balanset-1A has become an vital tool preventing costly breakdowns during peak season. Decreased vibration of threshing drums led to reduced fuel consumption and bearing wear.
Cost and Delivery Terms
Current Prices
Complete Balanset-1A Kit: 1,751
OEM Kit (without case, stand, and scales): 1,561
Special Offer: 50 discount for newsletter subscribers
Wholesale Discounts: up to 15% for orders of 4+ units
Ordering Options
Official Website: vibromera.eu (recommended)
eBay: trusted sellers with 100% rating
Industrial Distributors: through B2B channels
Payment and Shipping Terms
Payment Methods: PayPal, bank cards, bank transfer
Shipping: 10-20 business days by international mail
Shipping Cost: from $10 (economy) to $95 (express)
Warranty: manufacturer's warranty
Technical Support: included in price
Final Assessment
Balanset-1A stands as an perfect solution for organizations seeking to deploy an successful equipment balancing system without major capital expenditure. The device opens up access to professional balancing, enabling small businesses and service centers to provide services at the level of large industrial companies.
The combination of affordable price, ease of use, and professional capabilities makes Balanset-1A an vital tool for modern technical maintenance. Investment in this device is an investment in equipment reliability, decreased operating costs, and increased competitiveness of your company.
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